That Backyard “PIA” Job – Grilling the Perfect Burger

burger 768 blog

If you’re like me, there’s nothing like standing over the grill and working your magic – especially when trying to cook the “perfect” burger.  While I think I have a pretty good approach, based of course on my years of expertise in “heat transfer and cooling”, I thought I’d check with the food experts and pass along some really useful tips.  Listed below is a little science and a little art, courtesy of Epicurean and Fine Cooking, to help you become a certified burger grill master.  Give ‘em a try. Remember, it’s not summer without great burgers!

How do I Choose the Right Ground Beef for the Best-Tasting Burgers? – The most important factor influencing the flavor and texture of ground beef is what part of the animal the meat comes from. Meat is muscle, and as it’s exercised, its fibers expand, making the muscle larger, redder, and more flavorful. Since grinding negates toughness, the best ground beef comes from the more exercised and flavorful part of the steer. The cuts most commonly ground into hamburger are chuck, bottom round, and sirloin. Chuck is the most flavorful because it’s from the well-exercised shoulder of the animal. Ground sirloin is less flavorful than chuck, but its meat has the smoothest mouth-feel because it is the least exercised. Bottom round falls in the middle; it’s more flavorful than sirloin and smoother in texture than chuck.

We recommend chuck for burgers, not only because it has the deepest flavor, but also because it’s a less desirable cut to sell for roasts or steaks, so it usually costs less than either ground round or sirloin. As for fat content, we think a ratio of 15 to 20 percent fat to 80 to 85 percent lean offers the best combination of flavor and mouth-feel.

How Can I Make and Cook a Juicy Burger? – There are three keys to a juicy burger. Meat is composed of protein and fat. The protein parts are full of moisture (lean beef is about 60 percent water). Grinding meat pulverizes the muscle fibers, which allows the moisture inside to run out. When the absorptive pad in the bottom of a package of commercially ground beef is soaked, it’s because it’s saturated with juice that had been in the meat.  If you want a juicy hamburger, it helps to restore some of that lost moisture. The easiest way is to add water or some other liquid to the burger mixture. We’ve found that 2 to 3 tablespoons of ice-cold water mixed into a pound of ground beef greatly increases the juiciness of grilled burgers.  Another trick is to all a little Worchester sauce to your mixture.

How you handle your burgers on the grill is the second key. As burgers cook, the protein in the meat contracts, forcing out moisture. To maintain juiciness, handle burgers as little as possible during grilling. Every turn or prod forces out more juice, which is why you should never “press” a cooking burger with the back of a spatula in an attempt to speed up the grilling time. It doesn’t make heat transfer into the meat any faster, but it does increase moisture loss by wringing the meat fibers as if they were a saturated sponge.

Finally, fat content also contributes to the perception of moisture in burgers, not because the burger has more juice, but because we do; the presence of fat in the mouth triggers saliva flow. That’s why ground beef with a fat content of less than 10 percent is unpalatably dry when cooked, beef with 10 to 15 percent fat content tastes lean and juicy, meat with a 15 to 20 percent fat content tastes rich and beefy, and burgers with more than 20 percent fat have very full flavor but a fatty mouth-feel.

Is There a Trick To Forming The Perfect Patty? – To craft burgers that hold up on the grill and stay nice and tender, you’ll want to keep your ground beef chilled until right before you form your burgers (and keep them chilled until you’re ready to grill them). Chilled beef patties hold up better on the grill and will form a nice crust while still staying juicy inside. One more tip: Be gentle when forming your patties and avoid overworking the meat, which will end up making a tough burger.  Shape your patty a bit larger than your buns, so when done cooking they have a nice fit and eye appeal.

How Do I Keep Them From Looking Like Little Baseballs When Done? – Your burgers might start out like perfectly shaped patties, but as they cook, they tend to shrink up and turn a bit round instead. Luckily, there’s an easy fix. Before cooking the burgers, make a small indentation in the center of each patty with your thumb, for the simple reason of the patty rising more in the center than on the side as it cooks. The dimple doesn’t have to look like a sinkhole—a cute little shallow indent in the middle of the patty is more than enough to keep the burger from ballooning.

When Should I Season My Burger? – Every burger needs a shower of salt. But if you let it rain down on your patties an hour or two before you’re ready to grill, the salt will start unraveling the proteins in the meat and drawing out its moisture, which makes those Instagram-friendly sear marks hard to achieve. The trick is waiting for the last minute to season with salt (and pepper, if you like). Right before you throw the patties onto the grill, give them a quick sprinkling of both on both sides (coarse sea salt if you have it) to get a fantastic crust on the outside – the crust isn’t as good if you cook first and then salt afterwards.

How Hot Should the Grill Be? – Raging hot, but not for the entire cooking time. The intense heat of a grill creates a deeply browned crust, one of the hallmarks of a great burger. Surface browning begins to occur around 250°F, when the meat’s sugar and protein react with each other, forming an unstable structure, which then breaks down into hundreds of flavorful compounds that make the meat taste more savory, caramelized, and delicious. (KHT Trivia – these browning reactions are known as Maillard reactions, named after Louis-Camille Maillard, the French chemist who discovered them.) The higher the heat, the more intense the browning reactions, and the more complex the flavor.

But if left over the high heat for too long, a burger’s crust can go from browned to burnt. To prevent this, set up your grill with both high-heat and low-heat zones. Start by grilling burgers over the high-heat zone to create deep surface browning, and then move them to the low-heat zone to finish cooking, a strategy known as indirect grilling. Also, be sure to preheat the grill for at least 15 minutes, brush the grate clean, and lubricate it with an oil-soaked paper towel just before adding the burgers. (a grill grate caked with carbonized residue doesn’t make grilled food taste better—it only slows down the heat transfer, inhibiting deep grill marks and surface browning on your burgers.)

How Do I Know When a Burger Is Done? – There are lots of visual cues, but a thermometer is the most reliable gauge of doneness. As meat heats, its protein becomes drier, less translucent, browner, and firmer. The meat also shrinks, partially from moisture loss but also because fat melts and drips away, and the protein fibers become smaller as they firm up. The hotter and more cooked the meat gets, the more these physical changes manifest themselves. A rare burger (120°F to 125°F) will be running with juice, bright red in the center, and fairly soft to the touch. The same burger at well done (160°F or hotter) will be smaller, drier, brown throughout, and very tough. To take a burger’s internal temperature, insert an instant-read thermometer through its side to ensure that the thermometer’s probe has enough contact with the interior to register accurately.

I Want More Than a Perfect Patty. I Want Melted Cheese and A Toasted Bun. But How? – While you certainly don’t want to add a slice of cheese to a burger right when you start grilling, you might not get the right amount of melt if you add the cheese too late. The perfect timing? Add sliced cheese right after you’ve flipped the patties. The rising heat from the grill will melt the cheese, and if you’re using American cheese, it’ll ooze into the patty. About a minute before you’re ready to take those burgers off the grill, throw the buns on the grates, cut-side down, to get a little toastiness. The cheese will achieve the perfect level of ooze as the burgers rest on perfectly toasted buns.

After that, all you need to do is slide a leaf of lettuce underneath the patty (to prevent juices from seeping into the bottom bun), a slice of tomato on top (and maybe a squirt of ketchup and mustard), and you’ve got the most well-designed burger of the summer.

What About Food Safety? – Although you might like your burgers rare, there are safety factors to consider. All of the harmful bacteria on a solid piece of meat are on its surface. During grinding, the surface and interior are mixed together, causing any bacteria to become dispersed throughout the batch. This is why it is not advisable to eat any ground meat product that is not cooked to at least 145°F (harmful bacteria are destroyed at 140°F). The United States Department of Agriculture recommends 160°F to ensure that all areas of the food have reached a temperature of 140°F or higher, but we’ve found that at that temperature all of the moisture is gone as well. We prefer to stop cooking beef burgers when they reach 150°F (medium well). At this temperature, the meat will be slightly pink in the center and still relatively juicy.  The meat will continue to cook a bit once removed, so tenting with foils helps complete the grilling cycle and keep them warm just before serving.

What’s The Best Toppings? – this is a topic for great debate (and likely a KHT article later this year). Email me your favorites –  Experiment and enjoy!

 

 


 

Summer Traditions

food 768 blog

 

Reflecting on my 4th of July break, I’ve been thinking this week about all our great summer traditions – and, of course for me, that includes food. As I’m sure you can agree, those recipes we pull out in summertime, handed down from generation to generation, always seem so special. I think every family has them – special barbecue sauce or dry rub, summer salads, and desserts (yum!). Sometimes just the mention of them gets your taste buds going.

I asked my crew at work (and at home) to pull some of their favorites so I can share with our readers. When I asked my wife Jackie, she immediately said, “I’ll get one of your favorites, Calico Beans” – a simple recipe that slow cooks throughout the day filling the house with a great aroma, and compliments just about anything we throw on the grill. My preference is serving it with barbeque chicken, brats and potato salad. Give it a try.

 

Calico Beans

  • 1 lb pork sausage cooked
  • 2 medium onions chopped
  • 1 can each (16oz)
  • Drained green beans
  • Drained wax beans
  • Kidney beans with liquid
  • 1 can tomato soup
  • 6 oz tomato paste
  • 2 Tbs mustard
  • ¾ cup brown sugar

Mix all ingredients together and heat in a crock pot on low for 4-6 hours.

 

If you have a favorite, shoot me an email and share – I’ll collect ‘em and share
with our readers.

 

 

 


 

A Prize in Every Box

cracker jack 768 blog

One of the driving forces here at Kowalski Heat Treating is “working to delight our customers”. It’s woven into the fabric of the company Dad started over 40 years ago, and it’s still around today. More than just processing your work, treating metal and delivering goods, we like to add a little extra to what we do – whether that’s nailing a delivery promise, finding a new and better way to finish products, or just treating you with fun and respect. We think of it as “our little prize”.

When I was a kid, I loved Cracker Jack. Not just the tasty snack, but digging in and “discovering” the prize inside. I always got a kick out of finding the card, ring, tattoo, or little plastic figurines. I enjoyed the feeling I got when I found it and like to share the same with you.

I did some internet digging, and discovered today (Feb 19th) is the anniversary of “the first little prize inside” (thanks Wikipedia!). So, for all my trivia buffs out there, here’s some facts and tidbits to share:

  • Cracker Jack is an American brand of snack food, consisting of molasses flavored caramel-coated popcorn and peanuts, first registered in 1896, considered by some as “the first junk food”
  • Frederick William Rueckheim (Fritz), a German born immigrant sold hand-made steamed popcorn on the streets of Chicago beginning in 1871. Later joined by his brother Louis, (family business YEAH!) they first presented a popcorn confection to the public at the 1893 World’s Expo/Fair.
  • After adding a small quantity of oil to his mixture to separate the “chunks”, Louis created his first batch of what they called “Cracker Jack”, after a sampler said “that’s a cracker jack” (meaning of excellent quality) and the name was born.
  • In 1899, Henry Eckstein developed the famous waxed sealed packaging to retain freshness and moisture protection.
  • “Take Me Out to the Ball Game”, a song written by lyricist Jack Norworth and composer Albert Von Tilzer, gave Cracker Jack free publicity when it was released in 1908 with the line: “Buy me some peanuts and Cracker Jack!” – and we still sing it today.
  • Cracker Jack’s Mascots Sailor Jack and his dog Bingo were introduced as early as 1916 – (modeled after grandson Robert and a stray dog named Russell).
  • The Cracker Jack Company began advertising on television in 1955. appearing on CBS-Television’s On Your Account. The actor who appeared in many commercials was Jack Gilford – Shari Lewis and Lamb Chop were Cracker Jack spokespersons in the 60’s.
  • The prizes attained pop-culture status with the catch phrase “came in a cracker jack box” applied sarcastically to engagement and wedding rings of dubious investment.
  • Many attempts were made to extend the line, including a caffeine infused product called Cracker Jack’D.
  • Statisticians say if you stacked all the Cracker Jack product that’s been manufactured, it would circle the globe over 65 times – (that’s a lot of Jack!)
  • Now – can you sing the jingle?? “Candy coated popcorn, peanuts and a prize – that’s what you get from Cracker Jack.” (great – now it’s stuck in your head too!!)

 

 


 

Puttin’ the Squeeze On

Two blank facing pages from an old pamphlet. There is very old, yellowed tape on the binding which has been broken. The paper is water stained, torn and yellowing. The edges are rough and corners are dog-eared.

Without question, the best part about Fall is heading out into the country to enjoy all the changing colors and finding fresh apple cider. There’s something about cider (heated of course… and topped with mini marshmallows) that makes me smile. For fun, I thought I’d pass along some history of cider making in the U.S. I found on-line, thanks to Chris Lehault from Serious Eats.

According to Chris, America’s love affair with hard cider, and sweet cider, dates back to the first English settlers. Upon finding only inedible crabapples, the colonists requested apple seeds from England and began cultivating orchards and grafting wood to produce the proper apples for eating and cider. Since it was trickier to cultivate barley and other grains (for the production of beer), cider became the beverage of choice on the family dinner table – even the children drank Cinderkin, a weaker alcoholic beverage made from soaking apple pomace in water. By the turn of the eighteenth century, New England was producing over 300,000 gallons of cider a year.

As settlers moved west, they bought along their love for cider, with the help of John Chapman (better known as Johnny Appleseed). Chapman, actually a missionary, traveled west ahead of the settlers and grafted small, fenced in nurseries of cider apple trees in the Great Lakes Region and Ohio River Valley (many of the original trees are thought to still exist today). It was not uncommon then to find small cider orchards on homestead grounds. After spreading throughout the country, cider’s popularity waned at the turn of the century as eastern and German immigrants brought with them a preference for beer, and furthered diminished enjoyment by Prohibitionists who burned trees to the ground and the Volstead Act, which limited hard cider production.

Luckily today, cider can be found on the grocery store shelves, in farmers markets and at local roadside stands. The best is the pure kind – fresh squeezed apple juice cider, made by combining multiple apple types, and pressing out the juicy goodness.

Here’s my favorite recipe: Mix a whole bunch of apples, press out the juice, drink.

This weekend, get some cider, heat it up in the microwave, add in a little cinnamon, (and marshmallows) and enjoy the flavor of the season. And if you know of a good orchard where they still make cider the old fashioned way , shoot me an email at skowalski@khtheat.com and I’ll share with our readers.

 


 

Gotta Love Them Apples

apples 768 blog

As the weather is changing and the nights are getting a bit cooler, one of my favorite times of the year in NE Ohio is the fall harvest, when all of the hard working farmers put out their bounty – corn, squash, beans, tomatoes, lettuce, zucchini, – and one of my favorite foods – fresh hand-picked apples. Around here, apples are abundant – not the grocery store standards, but the farm fresh, locally grown varieties – harvested at the height of ripeness. Crisp, juicy, filled with flavor – seems like when you bite into one, you can taste the rains of summer.

I’m not sure which one is my favorite – I’m partial to Melrose (the official apple of Ohio) and Honey Crisp. I also like Mac’s and Cortland – come to think of it, I like them all. And whenever I can get it, I have a piece( or two!) of fresh apple pie, with a little vanilla ice cream on the side.

For my “foodie” friends, here’s a simple recipe – cut up one or two of your favorite apples and put them in a bowl, add a little water, cinnamon and oats, along with a sprinkle or two of sugar. Microwave for 30 seconds, stir, and microwave again for 15-30 seconds. web security Enjoy!

Make it a point to get out to the country this weekend – buy local fresh produce and a big bag of apples – I may bump into you along the way.

 

 


 

Shake It Up Baby

SHAKES 768 BLOG

With the heat upon us, I couldn’t help but think back to my younger days and a Kowalski summer treat – creamy milkshakes. I always liked mine with a simple traditional hamburger and salty fries. My favorite memories were stopping on the way home from work at a small little ice cream shop and having a strawberry banana milk shake – real strawberries and very chunky!

Milkshakes began way back in the late 1800’s and actually started out as an eggnog type alcoholic drink. Many years later, the use of malted milk powder was popularized by Ivar “Pop” Coulson of the Walgreens drugstore chain, who made a milkshake by adding two scoops of vanilla ice cream to the standard malted milk drink recipe, making Walgreen’s in-store counter the place to be. Metal shake containers and high speed blenders made shakes a staple in the 50’s and 60’s. Since then, dozens and dozens of variations, and improvements, have been made, including adding fresh fruit to make popular “milkshake/ice” smoothies.

Like most things, ask around to find out who has “the best” milkshake, and you get many opinions. Along with the chain restaurants (e.g. Steak N Shake) my friends and staff have their favorite Cleveland locations – here’s my “Top 5” list to visit and some shakes to try:

  • Town Hall (W 25th) – traditional vanilla/chocolate shakes (try adult Nuts, Bourbon & Bacon)
  • Tommy’s (on Coventry) – milkshakes, malts and smoothies (try black raspberry chip)
  • B Spot (Cleveland, Columbus, Detroit, Indianapolis) – traditional and seasonal shakes (try chocolate banana marshmallow)
  • Mitchell’s Ice Cream (seven locations) – shakes, malts and smoothies (try strawberry with mango or cookies & cream)
  • Potbelly Sandwich Shop (on Euclid) – shakes, malts and smoothies (try Oreo or Coffee)

Stay cool!

 


 

BRING ON THEM DOGS!

TOP ROW LEFT TO RIGHT: Tiki Dog, the Frito Pie Dog, the French Onion dog, the Monte Cristo Dog, BOTTOM ROW LEFT TO RIGHT:  the Nacho Dog, the Bacon-Jack Dog, the Onion Dip Dog and the Vietnamese Dog

TOP ROW LEFT TO RIGHT: Tiki Dog, the Frito Pie Dog, the French Onion dog, the Monte Cristo Dog, BOTTOM ROW LEFT TO RIGHT: the Nacho Dog, the Bacon-Jack Dog, the Onion Dip Dog and the Vietnamese Dog

“With summer upon us, I thought it’s a good time to visit a Kowalski Heat Treating favorite – good old fashioned grilled hot dogs. Whether you like them lightly toasted or “black and crispy”, hot dogs rock. My “go-to” favorite, especially when I’m golfing, is spicy mustard, onions, chili and a pickle, but I must admit, I love to experiment and try other toppings. Sauerkraut, ketchup, hot sauce, peppers, cheese – you name it and I’ll give it a try. My wife and daughters love that about me.

For inspiration, I went surfing, and found these awesomely dressed dogs, compliments of Joshua Bousel at seriouseats.com. His top picks include the Tiki Dog, the Frito Pie Dog, the French Onion dog, the Monte Cristo Dog, the Nacho Dog, the Bacon-Jack Dog, the Onion Dip Dog and the Vietnamese Dog. Visit HERE for the recipes. My goal is to try them all.

So next time you’re in the supermarket, skip the pre-packaged franks and pick up a dozen from the deli case. Add in fresh buns, potato chips (ripple cut of course)—don’t forget the French onion dip and some lemonade. Fire up the grill and think of your pals at KHT working on your PIA (pain in the @#$) Jobs.

Bonus – if you have a favorite recipe topping, or one you think I need to try, shoot me an email or give me a call – I’ve got the lemonade chilling’ and the grill ready for grillin’.

 


 

Dad, Church and Our Sunday Morning Breakfast Table

breakfast 768 blog

Honoring All Dads on Father’s Day

For me, Father’s Day is a special day, not only was I lucky enough to work alongside my Dad and learn the ins and outs of the business, I also got to experience a very special tradition growing up, Sunday Morning Breakfast. In our house, Sundays were all about family time. We rose early, all went to church (a topic for another post…18 in our family), and then returned home for a big breakfast. Dad would run the stove and cook all our favorites: eggs, bacon, pancakes, sausage gravy, pierogis, crepes, and my personal favorite, ground meat on toast. Breakfast seemed like it lasted for hours, as my brothers and sisters and I could eat and eat! We laughed, poked and joked together, telling our tales and events of the week, as my Dad held court watching over us. I remember how proud he would be watching us all spend time together just being one big crazy family and I have been blessed to be able to carry on this tradition with my daughters as well.

This Father’s Day, enjoy time with your family, and if the kids are around, cook ‘em breakfast and let the magic of being Dad, and family, happen in your house.

 


 

KHT Heat Style Slow Cooked Ribs

A job worth doing is worth doing well. Especially if it’s a PIA (Pain in the @%$) Job!

ribs blog 768

At Kowalski Heat Treating, there’s two things we love –  thermal processing and great food.  And for me there’s simply nothing as tasty two step char-grilled ribs.  The secret, like many of the jobs we have here, is slow cookin’.  Here’s a recipe we love.  It’s a bit of work – what you may consider a PIA (Pain in the @%$) Job – but believe me, well worth it.  Serve with potato salad and a cold beverage like lemonade or your favorite Cleveland-based Great Lakes beer.

Give ’em a try, and then send me a note or call me on Monday and let me know how they turned out. And if you have a favorite barbecue sauce, please pass it along.


Ingredients

Servings: 8

  • 2 1/2 tablespoons kosher salt
  • 1 tablespoon dry mustard
  • 1 tablespoon paprika
  • 1/2 teaspoon cayenne pepper
  • 1/2 teaspoon freshly ground black pepper
  • 8 pounds baby back pork ribs (8 racks) or St. Louis-style spareribs (4 racks)
  • Low-salt chicken broth (optional)
  • 1 1/2 cups homemade barbecue sauce (try ketchup, few tablespoons of honey, Franks Hot Sauce and a good splash of Italian Salad Dressing

Preparation

Prep: 20 min total: 2½ – 3½ hrs

  • Preheat oven to 350°. Combine first 5 ingredients in a small bowl. Place each rack of ribs on a double layer of foil; generously sprinkle rub all over ribs. Wrap each racks individually and place on baking sheets – ok to use more than one sheet.
  • Bake the ribs until very tender but not falling apart, about 2 hours for baby backs and 3 hours for spareribs. Carefully unwrap ribs; pour any juices from foil into a 4-cup heatproof measuring cup; reserve juices. Let ribs cool completely. DO AHEAD: Ribs can be baked up to 3 days ahead (the flavor will be more developed, and the cold ribs will hold together better on the grill as they heat through). Cover and chill juices. Rewrap ribs in foil and chill.
  • Build a medium-hot fire in a charcoal grill, or heat a gas grill to high. Add broth or water to rib juices, if needed, to measure 1 1/2 cups. Whisk in barbecue sauce to blend.
  • Grill ribs, basting with barbecue sauce mixture and turning frequently, until lacquered and charred in places and heated through, 7-10 minutes. Transfer to a cutting board; cut between ribs to separate. Transfer to a platter and serve with additional barbecue sauce.

 


 

A Toast to Charles Strite!

toaster art 768 blog

As you know, heat treating is near and dear to our hearts here at KHT. Everyday we strive to “make history” with our efficiency, consistency, performance and reliability, never taking for granted any one of our customers or customer’s jobs.

Well, nearly 100 years ago, a gentleman named Charles Strite also contributed to heat treating history, by patenting something we’ve come to rely on each morning – the pop-up toaster. (Filed for U.S. patent on May 29, 1919. Patent #1,394,450 was granted on October 18, 1921 for the pop-up bread toaster)

He hated that the toast in the cafeteria of the plant where he worked was always burned because it required a busy human to keep an eye on it. So he took on this PIA (Pain in the @%$) Job and figured out a way to automate the toasting process so it wouldn’t burn.

Before the electric toaster, sliced bread was toasted by placing it in a metal frame or on a toasting fork and held over a fire or kitchen grill. The first electric toaster was actually invented in Scotland in 1893. It was a crude device known as the Eclipse. It still relied on users to end the toasting process and was not very fire safe.

So, while some tried to flip the bread, it was Mr. Strite who invented the automatic pop-up toaster. History shows many innovations since – dual sided toasting, wider slots, auto-drop feeds, and numerous interior and exterior material innovations.

This weekend, make yourself some toast and thank crafty Mr. Strite for tackeling this PIA (Pain in the @%$) Job. Oh, and try one of my favorite toppings – honey. Yum!

—Steve